Expandable Packaging Inserts

Make your product packaging protective by using expandable honeycomb packaging inserts. Expandable honeycomb packaging inserts provide the highest levels of safety and environmental sustainability, making them ideal for delicate products that are easily damaged during shipment.

They are made from durable kraft corrugated material designed to absorb impact during shipment, thanks to its honeycomb-like structure, which suspends and securely holds products in place. Thanks to our advanced manufacturing technology, we can customize these packaging inserts to meet your requirements and print your logo.

So why wait? Get in touch with us today to order your expandable honeycomb packaging inserts and safeguard your delicate products.

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How Does an Expandable Honeycomb Packaging Insert Work?

Level up the protection game with our expandable honeycomb packaging insert. These inserts are just like their name suggests. They are expandable and have a honeycomb design that allows you to add your product in between them. 

Their durable design eliminates the need for additional packaging inserts such as bubble wrap, packaging peanuts, and wrinkle paper. The honeycomb design of this packaging insert provides cushioning around your product, keeping it safe in all conditions. So if you are looking for custom box inserts that protect your product without additional support, investing in honeycomb packaging inserts is what you need.

What Material Options Are Available For Expandable Packaging Inserts?

These packaging inserts are not only known for providing protection but also for their sustainability and eco-friendliness. They are made from eco-friendly material options that allow you to recycle them once they have served their purpose.

We offer the following material options for expandable packaging inserts:

  • Cardstock: A lightweight yet durable option that can be printed with vibrant color printing. Its thickness ranges from 14pt to 24pt. 
  • Kraft Stock: A brown, organic, and natural feel material made from virgin kraft pulp. It is fully recyclable and biodegradable.

How To Customize Your Expandable Honeycomb Packaging Inserts?

You can customize your expandable packaging inserts to meet your product requirements. With us, you can customize every aspect of your honeycomb packaging inserts.

We offer the following customization options:

Custom Sizes

You can customize the size of your honeycomb packaging inserts as per your product needs. We offer custom-sized packaging inserts tailored to fit your product and hold it securely in place. Just provide the required dimensions (Length x Width x Height) and our expert will handle the rest for you.

Custom Printing Options

With our state-of-the-art printing techniques, you can print your branded logos and artwork onto these packaging inserts for branding and marketing purposes.

We use offset and digital printing, using the CMYK and Pantone (PMS) color systems to ensure color accuracy and vibrant prints. 

Premium Finishing Options

You can also make your custom printed honeycomb packaging inserts look premium by using the right type of finishing options. We offer the following finishing options for these packaging inserts:

  • Spot UV
  • Matte Lamination
  • Gloss Lamination
  • Aqueous Coating
  • Varnish Coating

Are you looking for any other type of packaging inserts? We also offer foam inserts, cardboard box dividers, cardboard box inserts, and packaging insert cards. Let us know which one you require for your custom boxes, and we will take care of the rest. 

What Are The Benefits of Using Expandable Packaging Inserts?

Expandable packaging inserts help keep products secure, organized, and protected during shipping while enhancing presentation and the unboxing experience. 

Here are some of the benefits of having expandable packaging inserts

  • Provides excellent cushioning against shocks and impacts during transit.
  • Prevents products from shifting, reducing the risk of damage.
  • Lightweight design helps lower shipping costs.
  • Improves the overall customer unboxing experience.
  • Reduces the need for excessive plastic or foam packaging.
  • Helps maintain product quality throughout storage and transportation.
  • Offers a premium packaging solution for retail and e-commerce brands.

Expandable packaging inserts combine protection, sustainability, and visual appeal, making them an excellent choice for custom boxes.

Why Choose Custom Box Makers for Expandable Packaging Inserts?

Choose Custom Box Makers as your go-to packaging inserts manufacturer. We deal in wholesale expandable packaging inserts when you order in bulk. Not only that, but we also allow our customers to work closely on their custom packaging projects. So, whether you want packaging inserts or product packaging, you can rest assured it will be exactly how you want it. 

Here is what sets us apart from others:

  • Fast Turn Arounds
  • Affordable Rates
  • Eco-friendly Solutions
  • Free Shipping & Design Support
  • No die-plate charges

Ready to order? Get in touch with us today to get your expandable packaging inserts at wholesale rates.

SpecificationDetails
Product TypeExpandable Packaging Inserts (Foldable, Accordion, Adjustable, Multi-Compartment)
DimensionsCustom Sizes to Fit Various Product Shapes & Box Dimensions
Material OptionsSBS Paperboard, Kraft Paper, Corrugated Board, Cardstock, Rigid Chipboard
Material Thickness14pt – 32pt (Paperboard), 1.5–3mm (Rigid Inserts)
Printing OptionsCMYK, Pantone (PMS), Digital or Offset Printing (Optional Branding)
Surface FinishMatte, Glossy, Soft-Touch, Laminated, Food-Safe Coating (if for edible products)
Design OptionsAccordion / Expandable Panels, Adjustable Slots, Multi-Compartment Sections, Foldable Dividers
Protection FeaturesShock Absorption, Product Separation, Secure Fit, Anti-Movement
Add-onsLogo Printing, QR Codes, Color-Coding, Die-Cut Shapes
Barrier/Protection OptionsOptional Coatings: Moisture-Resistant, Grease-Resistant, Anti-Scratch
Use CasesElectronics, Glassware, Cosmetics, Supplements, E-Commerce Shipping, Fragile Items
Sampling OptionsFlat View, 3D Mock-up, or Physical Sample (on request)
ProofingDigital Proofs Provided Prior to Production
Turnaround Time8–10 Business Days (Rush Available)
Minimum Order QuantityNo MOQ

 

White Paperboard Inserts

Sleek, lightweight insert for clean product presentation

Brown Kraft Paper Inserts

Eco-friendly kraft insert with natural rustic appeal

White Corrugated Inserts

Sturdy white insert offering strong product protection

Brown Corrugated Inserts

Durable brown insert ideal for eco-conscious packaging

Glossy

A shiny and vibrant finish that enhances color depth and contrast, making designs pop.

Aqueous Coating

A water-based coating that adds a light protective layer and improves durability.

Matte

A smooth, non-glossy finish that offers a refined and elegant look. Reduces glare and enhances readability.

Soft-Touch

 A velvety, premium finish that adds a luxurious feel while providing a subtle matte appearance.

Embossing

A technique that creates raised or recessed designs, adding depth and texture.

Debossing

A technique that creates raised or recessed designs, adding depth and texture.

Spot UV

A glossy coating applied to specific areas for contrast and visual appeal, enhancing details.

Foil Stamping

A metallic finish that adds a luxurious shine to logos, text, or designs for a premium look.

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What Our Customers Say About Us

Read our customer’s reviews, which makes Custom Box Makers a trustworthy packaging manufacturer to rely on.

Frequently Asked Questions

Do you have questions about our Expandable Honeycomb Packaging Inserts We’ve provided answers to all your pre-order questions.

Which products can use expandable packaging inserts?

Expandable packaging inserts can be used for so many products. However, some popular choices include electronics, beverages, glass jars, candle jars, and more.

Are there any MOQ policies for these inserts?

No. We do not have any minimum order quantity for these expandable packaging inserts. You can order as many as you need or as few as one. 

Can I order a sample of my honeycomb packaging inserts?

Yes. You can place an order for a sample of your honeycomb packaging inserts to help you evaluate the overall quality of our extraordinary packaging inserts.

Can I order both inserts and custom packaging in a single order?

Absolutely. You can place an order for both in one single order. Just get in touch with us, and we will start working on your custom box project.

Do you offer any 3D proof before printing my order?

Yes. We always provide a 3D proof of your order before printing it. Once you approve of the design, we will send it to the manufacturing department. 

What is your production and shipping time?

Our standard production time is 8–10 business days, depending on the quantity of your products, and we take 2–3 business days to ship them to your doorstep.