Custom Rigid Mailers

Safely ship your flat contents in pristine condition with tough, lightweight custom rigid mailers. They are perfect for mailing photos, prints, flat promotional materials, and important documents. They are made from 16 pt. Cardstock and kraft stock options to provide a sturdy structure for your mailers. You can choose from gloss, matte, or UV coatings to enhance their overall appeal.

The rigid construction of these mailers helps in preventing creasing during transit, while the self-seal adhesive strip allows tape-free packaging.

So why wait? Get your rigid mailers in custom sizes and color printing at wholesale rates. Order now.

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custom Rigid-Mailers

Pack and Protect with Custom Rigid Mailers for Professional Shipping

Protect important flat documents and products with custom rigid mailers. They are designed to ensure your deliveries reach their destination safely and securely. With these rigid mailers, you can ship art materials, photographs, and documents with confidence, knowing your package is well-protected throughout the journey. These sturdy mailer envelopes combine a sturdy structure, branding, and convenience, making them a reliable choice for everyday business shopping. However, if you want to ship and present luxury products, then rigid boxes are the perfect option for you.

Select The Size That Fits Your Product Perfectly

Having the right-sized rigid mailers for your documents can make everything right, as they help pack documents and flat products with ease. However, if the size is too small or too large, your flat product is at risk of damage during shipment. To ensure that your flat product and important documents arrive in pristine condition, we provide the following standard sizes:

  • 7” x 9” to fit 4” x 6” and 5” x 7” photographs, greeting cards, DVDs, and other smaller items.
  • 9” x 11.5” to fit 8.5” x 11” product booklets and catalogs.
  • 13” x 10” to fit 9” x 12” presentation folder.

Are you looking for any other size? No worries, we can provide your custom-sized rigid mailers too. Just provide us with your custom requirement in the required dimensions, and our experts will handle the rest for you.

What Material Options are Available For Rigid Mailers?

Rigid mailers are made from durable and eco-friendly materials. They provide a sturdy construction while being lightweight. Their durable construction makes them perfect for shipping important documents and flat products. 

We offer the following packaging material options for custom rigid mailers:

  • Cardstock: A 14pt and 16pt cardstock for providing a durable structural integrity. A perfect option for giving your mailers a luxurious look while remaining lightweight and crisp in color.
  • Kraft Stock: A natural brown kraft paper with a thickness of 14pt to 16pt. It offers a natural, organic look for kraft mailers, with a rigid structure for your essential documents.

Are you looking for some other options for mailers? Explore our range of custom mailers and select the one that best suits your needs.

Stunning & Unique Rigid Mailer Styles

Having unique and stunning packaging styles can help you build a strong brand identity in the market. Choosing the right mailer styles can create a lasting impression on customers’ minds.

We offer the following rigid mailer styles:

  • Catalog Style Rigid Mailer
  • Book Let Rigid Mailer
  • Padded Rigid Mailers
  • Die-cut Rigid Mailers

Need something more flexible? We also provide custom poly mailers designed for secure and efficient shipping.

How To Make Rigid Mailers Premium?

When sending documents and sensitive materials, protection is not only what they need. They also need to be presentable and have a premium appearance. This is why we offer premium printing and finishing options. 

Printing Options

We use advanced printing techniques to print your rigid mailer with vibrant colors and high color accuracy. Our printing options use the CMYK and Pantone (PMS) color systems to match exact colors in your artwork.

We offer the following printing options:

  • Offset Printing
  • Digital Printing

Finishes Options

To give custom printed rigid mailers an enhanced look, we offer premium finish options. These finish options not only enhance the appearance of mailers but also add a protective coating to them.

We offer the following finish options:

  • Gloss
  • Matte
  • Spot UV
  • Aqueous Coating
  • Varnish
  • Hot Foil Stamping
  • Embossing/Debossing

What are The Benefits of Customized Rigid Mailers

When it comes to custom rigid mailers, they offer various benefits. Look at some of the high-end advantages of rigid mailers for your products:

  • Superior Protection for Valuable Contents: Our rigid mailers are designed to prevent bending, folding, and other damage during transit, ensuring your documents and materials arrive in excellent condition.
  • Professional Brand Presentation: A well-designed rigid mailer creates a polished and professional appearance, helping businesses make a positive impression on clients and customers.
  • Lightweight Yet Durable Design: Rigid mailers offer excellent strength without adding unnecessary weight, making shipping more efficient while keeping contents secure.
  • Customizable for Brand Recognition: Personalize your rigid mailers with custom printing, logos, colors, and designs to increase brand visibility and create a memorable unboxing experience.

Why Trust Custom Box Makers For Rigid Mailer Needs?

Custom Box Makers is a well-known and most trusted packaging supplier and box manufacturer. We offer exclusive custom packaging solutions that can make your brand stand out on crowded shelves. With our wholesale rigid mailers, you can stay on budget while getting high-quality mailers in bulk. Not only that, but our competitive pricing makes it easier for businesses of all sizes to get their rigid mailers at affordable rates. 

Here’s why customers trust us:

  • Competitive Pricing
  • Endless Customization Options
  • Free Design Support
  • Free Shipping
  • Fast Turn Around
  • High-quality Printing & Finishing Options
  • No Die Plate Charges.

Get in touch with us today to order your rigid mailer wholesale to present and ship your essential documents professionally.

Specification

Details

Mailer Style

Custom Styles

Dimensions (L x W x H)

Custom Sizes & Shapes

Material Options

Low-density polyethylene (LDPE), High-density polyethylene (HDPE), PLA plant-based materials 

Material Thickness

2.5 to 3 mil

Printing Options

CMYK, Pantone, Screen Printing

Coating Options

Gloss, Matte, Spot UV, Soft-Touch

Finishing Styles

Foil Stamping, UV Coating, Die-Cutting

Sampling Options

3D Mock-up, Physical Sample (on request)

Proofing

Digital Proofs Provided Prior to Production

Turnaround Time

8 to 10 Business Days (Rush Service Available)

Duration of Shipping

2 to 3 Business Days (Free Delivery)

Minimum Order Quantity

500 

Cardboard

A durable and lightweight paperboard material. It can have a clay-coated surface on one or both sides for enhanced printability.

Corrugated

A strong and lightweight material with a fluted inner layer for added durability and cushioning. Perfect for shipping and product protection.

Rigid

A thick and sturdy chipboard known for its premium quality and durability. It is used for luxury packaging and high-end product displays.

Glossy

A shiny and vibrant finish that enhances color depth and contrast, making designs pop.

Aqueous Coating

A water-based coating that adds a light protective layer and improves durability.

Matte

A smooth, non-glossy finish that offers a refined and elegant look. Reduces glare and enhances readability.

Soft-Touch

 A velvety, premium finish that adds a luxurious feel while providing a subtle matte appearance.

Embossing

A technique that creates raised or recessed designs, adding depth and texture.

Debossing

A technique that creates raised or recessed designs, adding depth and texture.

Spot UV

A glossy coating applied to specific areas for contrast and visual appeal, enhancing details.

Foil Stamping

A metallic finish that adds a luxurious shine to logos, text, or designs for a premium look.

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Read our customer’s reviews, which makes Custom Box Makers a trustworthy packaging manufacturer to rely on.

Frequently Asked Questions

What is a rigid mailer?

A rigid mailer is a sturdy shipping envelope made from durable paperboard. It protects documents, photographs, certificates, and other flat items from bending, creasing, or damage during transit.

Are rigid mailers considered a package or postal mail?

Rigid mailers can be classified as either postal mail or a package depending on their size, thickness, weight, and the shipping carrier’s mailing requirements.

How do the mailers keep documents intact while in transit?

Rigid mailers are manufactured from strong paperboard materials that resist bending and folding. Their durable structure helps keep documents flat, secure, and protected throughout shipping.

What is the best laminate for my rigid mailer?

The best laminate depends on your branding goals. Matte offers a refined appearance, gloss enhances colors, and soft-touch provides a premium feel and experience.

Can I print my logo and artwork on rigid mailers?

Yes, we offer full-color custom printing that allows you to add logos, graphics, promotional messages, and brand colors to create a professional appearance.

 
What sizes are available for custom rigid mailers?

We can manufacture custom rigid mailers in virtually any size to fit your products, documents, catalogs, photographs, marketing materials, and other shipping requirements.