
Mail your products in style with our range of compostable, recycled, and recyclable custom mailers. These mailing envelopes are designed to enhance brand recognition while shipping your products responsibly and sustainably.
Based on 110+ Review
Looking to ship your fragile and important products and documents in style? Browse our collection of functional and attractive printed mailers for all your shipping needs.
Internal bubble lining for added cushioning, padding, and impact protection.
Fold-over flap design with adhesive closure and an eco-friendly paper surface for branding.
Tear-resistant polyethylene construction with a self-sealing adhesive strip for secure closure.
Made from sturdy 16pt to 18pt cardboard to protect folds & corner damage.
Custom mailers offer a professional, reliable way to ship promotional materials, documents, catalogs, apparel, and other lightweight items. Designed to keep items secure during transit, they help ensure your shipments arrive in excellent condition.
Their clean presentation and practical structure make them a popular choice for businesses looking to create a positive delivery experience.
Whether used for marketing campaigns, e-commerce orders, or important correspondence, custom mailers offer an efficient packaging solution that combines convenience, protection, and a polished appearance.
Custom mailers combine product protection, brand visibility, and convenience, making them an excellent packaging solution for businesses of all sizes.
Custom mailers provide an efficient packaging solution that keeps products protected while helping your brand stand out.
We make the design process simple by allowing you to customize every aspect of your mailer. Choose the size, material, artwork, colors, and finishing options that best represent your brand. Our design team can also assist with creating print-ready artwork and ensuring your custom mailers look professional from every angle.
Our packaging materials offer reliable protection, durability, and versatility, ensuring products arrive safely. We offer the following material options for custom mailers:
Every product has different packaging requirements, which is why we offer custom mailers in any size you need. Whether you’re shipping small promotional items, documents, apparel, or larger products, we can create mailers tailored to your exact dimensions for a secure and professional fit.
Are you looking to ship your ecommerce products in durable boxes? If so, then look at our range of custom mailer boxes, a perfect option for shipping medium to heavyweight products in style.
Premium custom mailers are more than just packaging. They help create a professional brand image and leave a lasting impression on customers. High-quality printing allows you to showcase your logo, artwork, product details, and brand colors with exceptional clarity.
We offer both digital and offset printing, using the CMYK and Pantone (PMS) color systems to ensure accurate color matching and vibrant print results that maintain consistency across every mailer. Whether you prefer bold graphics or a clean, minimal design, our advanced printing capabilities help your packaging stand out.
To further enhance the appeal of your custom mailers, we offer premium finishing options, including:
These finishing options add texture, depth, and visual appeal, helping your mailers create a memorable unboxing experience.
Our custom shipping envelopes provide a reliable and practical solution for safely delivering products while combining strength, durability, and efficiency.
Made from sturdy, carefully selected materials, these customizable mailers help protect items of varying sizes and levels of fragility.
They serve as secondary packaging and reduce the risk of damage caused by shocks, drops, or vibrations. By combining durability, efficiency, and practicality, our custom mailing envelopes help brands leave a professional impression on every customer.
Beyond protection, custom shipping envelopes contribute to a professional and dependable shipping experience.
Additionally, these benefits make custom mailers for small businesses an ideal choice, allowing even emerging brands to deliver products professionally and safely.
Their versatility also makes them suitable for a wide range of products, including:
At Custom Box Makers, we manufacture custom box packaging solutions designed around our clients’ needs. Through our problem-solving expertise and market-driven approach, we have continued to expand our portfolio of successful packaging projects.
Whether you need custom mailers in small quantities or bulk volumes, you can count on us for competitive pricing. We also specialize in wholesale custom mailers for businesses looking to order in larger quantities.
So why wait? Order wholesale custom mailers today and enjoy free design assistance and free shipping. Fill out the quote form, and let’s get connected to strengthen your packaging inventory.
| Specification | Details |
|---|---|
| Mailer Types | Bubble Mailers, Kraft Mailers, Poly Mailers, Rigid Mailers |
| Dimensions (W × H × G) | Fully Custom Sizes Available |
| Material Options | Kraft Paper, Polyethylene (LDPE), Kraft + Bubble Lining, Poly + Bubble Lining |
| Material Thickness | Kraft Mailers: 100 – 250 gsm Poly Mailers: 2 – 4 mil Bubble Mailers: Multi-layer with air bubble cushioning |
| Printing Options | CMYK, Pantone (PMS), Full-Color Printing, No Printing |
| Surface Finish | Matte Finish, Gloss Finish (Poly), Natural Kraft Finish |
| Closure Type | Peel & Seal Adhesive, Self-Sealing Strip |
| Default Process | Cutting, Folding, Bubble Lamination (if applicable), Adhesive Sealing |
| Protection Features | Tear-Resistant, Moisture-Resistant, Shock Absorption (Bubble Mailers) |
| Additional Features | Tear Strip, Easy-Open Notch, Reinforced Seams, Custom Branding Inside & Outside |
| Sustainability Options | Recyclable Kraft, Recycled Poly, Eco-Friendly Inks |
| Usage Applications | eCommerce Shipping, Apparel, Documents, Accessories, Subscription Packaging |
| Sampling Options | Flat Sample, Digital Mock-Up, Physical Sample (On Request) |
| Proofing | Digital Proof Provided Before Production |
| Production Time | 8 – 10 Business Days (Rush Available) |
| Shipping Time | 2 – 3 Business Days (Free Delivery) |
| Minimum Order Quantity | 500, No MOQ for Kraft & Rigid Mailers |
Read our customer’s reviews, which makes Custom Box Makers a trustworthy packaging manufacturer to rely on.
We’d love to answer all the questions you may have before placing your custom mailers order.
Custom mailers are lightweight packaging solutions designed for shipping products safely while promoting your brand. They can be customized in size, design, and printing to enhance overall presentation and protection.
Yes, we do offer custom-sized mailers to match your product dimensions perfectly. You can specify exact measurements for your custom mailers, and our experts will handle the rest.
Yes, we provide 3D proofs before printing so you can review the design, layout, colors, and branding. This ensures accuracy and helps avoid errors before final production begins and process approval.
For fragile items, bubble-lined mailers are best. They provide cushioning and shock absorption during transit, reducing the risk of damage while keeping products secure and well-protected.
Yes, inside flap printing is possible on custom mailers. It allows you to add branding, messages, or promotions inside, enhancing the customer experience and making the unboxing more engaging overall.a
We take 8–10 business days to manufacture your custom order once your order is approved. In addition, once production is complete, we will ship it to your doorstep in 2–3 business days.