Custom EVA foams are high-density foams used in custom boxes as inserts. These globally preferred foam inserts always win due to their excellent cushioning, shock absorption, and lightweight nature.
Commonly used to hold fragile items, electronics, or luxury products, we design EVA foam inserts to fit your products perfectly. You can create spaces for your items to let them sit securely without any movement inside the box.
Place your order now and complement your packaging with custom molded ethylene-vinyl acetate (EVA) foam inserts.
We manufacture EVA foam inserts with strict engineering to protect, organize, and display your products in the best way possible.
Made from dense ethylene-vinyl acetate (EVA), they combine flexibility and toughness. This feature makes them ideal for fragile electronics, collectibles, tools, luxury perfumes, and other items at risk of damage during shipping.
Each insert is custom-designed to provide a secure fit, reduce movement, and enhance the unboxing experience. It means as soon as you open your custom box, you will see your products perfectly arranged and neatly displayed.
Unlike other foam inserts, such as EPE and PU, our custom-made EVA foam inserts are built especially for your product’s safety. Their practical benefits include
Our EVA foam inserts are made to adopt the exact shape of your product, preventing scratches, dents, and unnecessary movements.
Each part of your product, even the smallest, is snugly held in place. The neat compartments can accommodate single items, sets, or multi-piece collections. You can increase the depth or cushioning by adding layers and strengthening edges and corners to protect vulnerable areas.
Despite its soft texture, EVA foam delivers robust protection through controlled density and structure. Commonly available in densities ranging from 30 kg/m³ to 120 kg/m³, it can be selected based on the item’s weight and fragility.
Lower densities provide gentle cushioning for delicate surfaces, while higher densities offer firmer support for heavier or sharp-edged products.
Its closed-cell composition absorbs shocks and vibrations from bumps and drops while resisting compression fatigue, allowing the foam to recover its shape after repeated use.
Lightweight yet highly resilient, EVA foam reduces shipping weight without compromising safety, striking a reliable balance between durability, flexibility, and long-term performance.
EVA foam inserts are available in multiple colors, textures, and finishes, allowing you to match your brand’s aesthetic or create a premium feel.
Smooth, velvety surfaces, laser-cut patterns, or custom shapes give products a refined, high-end backdrop. These decorative EVA foams maintain protection over time from
| Specification | Details |
|---|---|
| Material Type | EVA Foam (Ethylene Vinyl Acetate) |
| Density Options | 35 – 70 kg/m³ (Standard), 80 – 100 kg/m³ (High Density) |
| Thickness | 2 mm – 30 mm depending on packaging needs |
| Color Options | Black, White, Gray, Custom Colors (subject to MOQ) |
| Custom Shapes | Die-Cut to Fit Products, Laser Cut, Precision Molding |
| Printing Options | No Printing, Custom Printing (Logo/Branding) |
| Coating Options | Smooth Finish, Textured Finish, Anti-Static Coating (optional) |
| Applications | Custom Inserts for Rigid Boxes, Gift Boxes, Medical Packaging, Electronics Packaging, Luxury Packaging |
| Protection Features | Shock Absorption, Vibration Dampening, Scratch Resistance |
| Sampling Options | Flat Sample, 3D Mock-Up, Physical Sample (on request) |
| Proofing | Digital Proofs Provided Prior to Production |
| Turnaround Time | 8 – 10 Business Days (Rush Service Available) |
| Duration of Shipping | 2 – 3 Business Days (Free Delivery) |
| Minimum Order Quantity | No Minimum Order Required |
Read our customer’s reviews, which makes Custom Box Makers a trustworthy box manufacturer to rely on.
Do you have questions about our retail boxes? We’ve provided answers to all your pre-order questions.
EVA foam inserts are custom-shaped cushioning pieces made from ethylene-vinyl acetate foam. They secure products inside packaging, absorb shocks, and prevent damage during shipping or storage.
Yes, you can customize your foam inserts with a wide range of colors; even you can wrap inserts with fabric linings like silk or velvet.
EVA foam inserts are available in a wide thickness range, typically starting from 2 mm and going up to 50 mm or more, according to your preferences.
EVA foam is non-toxic and safe for use around a wide range of products and direct contact with human skin.
Yes, these foam inserts are water-resistant due to their closed-cell structure. It means their cells are sealed and prevent water from penetrating through them.
