Custom Die-Cut Inserts

Want to ensure the safety of your products even in harsh conditions? Use custom die-cut inserts. These inserts are designed to be cut into shapes that fit and hold your product during transit and handling.

These inserts also help prevent damage and keep your product from moving in the box. You can get these die-cut inserts made from various materials, including cardboard, foam, and corrugated cardboard, in any custom shapes and sizes with color printing.

Fill out the quote form below to get your die-cut insert customized as per your requirements,

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Custom Die-Cut-Inserts

What are Die Cut Inserts

Die-cut inserts are custom-made packaging inserts designed to hold products securely inside a box. They are precisely cut to match the shape and size of your product, preventing movement during shipping and storage. 

Made from materials like foam, cardboard, corrugated board, or paperboard, die-cut inserts improve product protection while creating a clean, organized, and professional presentation. 

Why Choose Custom Die Cut Inserts?

Custom die cut inserts keep products secure, organized, and well-presented inside the packaging. They are designed to fit the exact dimensions of your product, reducing movement and lowering the risk of damage during shipping and handling.

  • Prevent product movement and damage
  • Improve product presentation
  • Fit products with precision
  • Support a better unboxing experience
  • Available in foam, cardboard, and corrugated materials

Custom-shaped inserts also enhance customer satisfaction by ensuring products arrive safely while giving the packaging a neat, premium, and professional appearance.

Material Options for Die Cut Inserts

The right material for die cut inserts depends on your product’s weight, fragility, and presentation needs. Different materials offer varying levels of protection, durability, and visual appeal. Common material options include:

  • Cardboard: Lightweight, cost-effective, and ideal for retail packaging.
  • Corrugated Cardboard: Provides extra cushioning for heavier and fragile products.
  • Kraft Paperboard: Eco-friendly, recyclable, and suitable for sustainable packaging.
  • EVA Foam: Delivers premium cushioning for delicate and high-value products.

Each material can be precisely die-cut to create a snug fit, keeping products secure during shipping, storage, and display while enhancing the overall customer experience.

Looking for some other inserts? Explore our range of custom box inserts and select the one that suits your needs the most. 

Get Personalized Custom Die Cut Inserts

Custom die-cut inserts can be manufactured in any shape and size to match your product perfectly, no matter whether you want EVA foam inserts or cardboard inserts. A precise fit keeps items secure, organized, and protected during shipping, storage, and display. Enhance your inserts with custom printing, including logos, branding, instructions, or product information. 

You can also choose from premium finishing options such as matte, gloss, soft-touch coating, embossing, debossing, foil stamping, and spot UV to create a professional presentation and memorable unboxing experience.

Save Big with Wholesale Die Cut Inserts

Don’t settle for expensive die-cut inserts. Save big with wholesale die-cut inserts from us. We are a name of trust and reliability in the packaging industry. 

Our no-minimum policy and wholesale pricing make it easier for businesses to get their custom-shaped inserts without going over budget.

Order now to get your custom die-cut inserts and ensure safe shipping and handling for your products.

SpecificationDetails
Product TypeCustom Die Cut Inserts (Paperboard Inserts, Cardboard Inserts, Product Holders, Custom Compartments)
DimensionsFully Custom Sizes Based on Product Shape and Box Dimensions
Material OptionsSBS Paperboard, Kraft Paper, Corrugated Board, Chipboard, Recycled Cardboard
Material Thickness14pt – 32pt (Paperboard), 1.5–3mm (Rigid Inserts), E-Flute Corrugated Options
Die-Cut OptionsCustom Shapes, Precision Cut-Outs, Product Slots, Multi-Compartment Designs
Printing OptionsCMYK, Pantone (PMS), Digital or Offset Printing
Surface FinishMatte, Glossy, Soft-Touch, Laminated Finish, Food-Safe Coating (for food applications)
Design OptionsFolded Inserts, Flat Inserts, Layered Inserts, Adjustable Compartments
Protection FeaturesProduct Stabilization, Shock Absorption, Anti-Scratch Protection, Prevents Movement
Add-onsCustom Branding, Logos, QR Codes, Instruction Cards, Printed Messages
Insert CompatibilityFits Custom Boxes, Mailer Boxes, Rigid Boxes, Shipping Boxes, Retail Packaging
Use CasesCosmetics, Electronics, Jewelry, Food Packaging, Supplements, Luxury Products
Eco-Friendly OptionsRecyclable Materials, Kraft Inserts, FSC-Certified Paperboard
Sampling OptionsFlat Sample, 3D Mock-up, or Physical Sample (on Request)
ProofingDigital Proofs Provided Before Production
Turnaround Time8–10 Business Days (Rush Available)
Shipping Duration2–3 Business Days (Free Delivery)
Minimum Order QuantityNo MOQ

 

White Paperboard Inserts

Sleek, lightweight insert for clean product presentation

Brown Kraft Paper Inserts

Eco-friendly kraft insert with natural rustic appeal

White Corrugated Inserts

Sturdy white insert offering strong product protection

Brown Corrugated Inserts

Durable brown insert ideal for eco-conscious packaging

Glossy

A shiny and vibrant finish that enhances color depth and contrast, making designs pop.

Aqueous Coating

A water-based coating that adds a light protective layer and improves durability.

Matte

A smooth, non-glossy finish that offers a refined and elegant look. Reduces glare and enhances readability.

Soft-Touch

 A velvety, premium finish that adds a luxurious feel while providing a subtle matte appearance.

Embossing

A technique that creates raised or recessed designs, adding depth and texture.

Debossing

A technique that creates raised or recessed designs, adding depth and texture.

Spot UV

A glossy coating applied to specific areas for contrast and visual appeal, enhancing details.

Foil Stamping

A metallic finish that adds a luxurious shine to logos, text, or designs for a premium look.

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Read our customer’s reviews, which makes Custom Box Makers a trustworthy packaging manufacturer to rely on.

Frequently Asked Questions

Do you have questions about our Die-Cut Inserts We’ve provided answers to all your pre-order questions.

Is there a minimum order quantity?

No. We offer flexible ordering options with no minimum order requirement, making it easy for businesses of all sizes to place an order.

Can I print my logo on them?

Yes. You can add logos, branding, product instructions, or marketing messages to create a professional presentation and strengthen your brand identity.

Which products are best suited for them?

They are commonly used for cosmetics, candles, electronics, food products, gifts, medical supplies, jewelry, and many other retail and industrial items.

Do they improve shipping protection?

Yes. They keep products firmly in place inside the packaging, minimizing movement and reducing the risk of damage throughout transportation and handling.

What finishing options are available?

Popular finishes include matte, gloss, soft-touch coating, embossing, debossing, foil stamping, and spot UV for a premium and attractive appearance.

Can these inserts hold multiple products?

Yes. They can be designed with multiple compartments to keep several products separated, organized, and protected inside a single package.