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Getting items shipped to your customers no longer rely on finding cardboard boxes that are the cheapest. A client’s gaze falls on the packaging before they open it. You can tell about your company based on how you pack it. First-time buyers are vital, so why not make the best first impact? Custom-made boxes provide the solution!
In short, these boxes help meet the client’s specific needs. With amazing graphics, they enhance user experience, help protect products, enhance ad campaigns, and create a sense of pride for brands.
Clients can order custom boxes at wholesale in various styles, colors, materials, and shapes. The type of customization required depends on the product.
Learn more about what these boxes have to offer in more detail.
What Are the Steps in Making Custom-made Boxes?
Different materials are suitable for making tailor-made boxes, the most common of which are:
Virgin fiber grade SBS paperboard
This type of board consists of solid bleached sulfate. There are two types of coatings: coated and uncoated. Also, it is flat and light, which makes printing a breeze. Hot foil stamping, embossing, and cutting are all easy to do. Many high-end packaging materials come from this material, including pharma packaging.
It consists of a laminated paperboard covered with fluted paper. The fluted texture provides a cushioning effect to the box, protecting the main product. Since the product is fragile, the frame can have one or two walls.
Aesthetics and design
Custom-printed boxes can only come into existence after a design exists. After all, it is up to you to plan what your clients will like and what they might like. A designer uses bolder or thicker fonts to make prints easier to read. In addition, it makes sure tiny details, like type fonts, do not get lost in the printing process. Customization is perfect for personalized gift boxes with text like wedding hashtags, brand slogan, or intricate brand logos.
A printing process
We now move on to the printing stage. Digital printing, flexography, and lithography are all different printing methods used to create custom-made boxes. The type of printing you choose is specific to your firm’s needs.
Printing with flexography (relief printing)
Corrugated boxes typically print using this method. Large cylindrical rollers attach to flexible printing plates. When the board goes through the machine, the plate artwork appears on it.
Text-based custom designs and printing at the edges are possible using this method. It also allows you to create lines in a single or two-color format.
A design with complicated graphics or many colors is too complex for this type of printing. Since each color requires a different printing plate, this can be costly.
The flexographic plate uses a highly flexible polymer substance that makes it hard for the printer to print fine halftones. This is a major limitation of flexographic printing. It refers to dot gain when the dots are wider than those on the plate. Thus, the minimum pixel is the cutoff point. As a result, the tonal range of the printed image is limited.
Lamination or offset printing using lithography
An offset lithographic print is laminated on a corrugated board using litho lamination. A box’s final sizes are laid out after lamination by the box maker.
High-quality graphics are possible with this technique. The images, colors, and finishes you can choose from are endless. It is costly to print with litho lamination, so suppliers only advise it for large orders.
In contrast to older printing methods, like flexography and lithography, they are faster. There are fewer physical steps in classic print, for instance, making films, cutting, and plating. Short- and medium-run printing is also easy with it. There is no need to mix different ink colors when printing on a corrugated board, and the prints adhere directly to the board.
In contrast to analog print methods, digital printing fails to offer volumes to scale that analog printing does, so its cost doesn’t decrease with volume.
Custom box types
Your business line may require one or more of the following types of custom-made boxes:
Shipping Boxes (RSCs or regular slotted cartons)
Tailor-made boxes of this type are a common sight. Boxes for shipping are often built with corrugated cardboard, called B or C flutes, just as is in boxes for mailers.
Food, electronics, and fabrics typically require boxes for shipping because they are larger and heavier.
The stackable nature of this type of box makes them suitable for storage in warehouses. As a result, there is also more work involved in assembling them.
Boxes for mail
Unlike tape or glue, boxes for mailers hold together without tape or glue because they come with dust flaps and interlocking tabs. In contrast to paperboard packaging of other types, it has two sides.
For gift packaging and retail packaging, mailer boxes are ideal. A subscription box or promotional kit is also possible from them.
Product Boxes (Folding Cartons)
Shop shelves brim with a variety of product boxes. Paperboard is usually cut, folded, and glued together on one side with art and graphics.
Luxury goods, alcohol, and beauty products come in folding cartons.
A folding carton is lighter than other custom-made boxes. Filling, sealing, and shipping them is also easy.
Among the types of product boxes, rigid setup boxes are unique. The lid is attached to the bottom piece, and the top part holds the product. These boxes provide safe and secure packaging for high-end goods such as watches, gems, and phones. Your brand’s voice and goals manifest in countless ways on a rigid box design.
A winning packaging design relies on three key aspects
When designing packaging, you must keep certain factors in mind.
The first step in engaging your clients is to launch a new design or adjust your current packaging strategy. When the packaging design is high-end, it attracts eyes from far away to the shelf. A wide range of packaging effects can help you stand out with an eye on your market.
Aesthetic appeal aside, packaging has to be unique to attract clients’ attention. There are several ways to manifest uniqueness. A packaging design must catch the eye on the shelf. The product must hold the customer’s interest once they are drawn in.
The best packaging designs must be attractive to the eye, and they also need to be efficient and helpful. Are your fold-up cartons and rigid boxes well suited to sharing the brand’s essence? It takes more than just good visuals for a packaging design to be effective. Supply chain and delivery systems work better with good looks, which leads to more sales at your store. In addition to brand managers and sales managers, it is also crucial for package designers and packaging vendors to ensure efficient packaging. Even the most expert brands struggle to balance beauty, identity, and efficacy.