What is a Rigid Box?


Rigid boxes offer excellent product protection and perceived luxury as they are made of strong cardboard and paperboard. These boxes give you an ideal combination of product protection, a high sustainability profile, and branding opportunities.

Almost everyone from ordinary users to social media influencers is paying more attention to unboxing their products.

Characteristics of Rigid Boxes

These boxes are generally larger and thicker than folding cartons and do not collapse or fold. They are perfect for storing products that are heavy or need extra support. They also add perceived value to your products, conveying a sense of luxury, prestige, and elegance.

The other benefit of having custom rigid boxes is that many customers keep rigid box packaging, providing a great opportunity for long-term brand recognition.

Materials, Finishing Options & More

Rigid boxes are made of rigid stock, a combination of cardboard and paper stock. The thickness of rigid stock can go from 36 pt to 120 pt and then be wrapped up with paper stock for the printing process. Furthermore, it is possible to achieve a smooth and shiny surface by getting a matte, soft-touch, or gloss coating applied to the paper stock before it is pasted onto a solid chipboard.

These boxes come in various styles, shapes, and closure types, including magnetic closures, two-piece boxes, shoulder neck boxes, sleeve boxes, and more.

How Rigid Box is Manufactured?

Ever wonder how rigid boxes get manufactured? From being a piece of cardstock to becoming a luxurious rigid box, it takes a lot to manufacture a custom-printed rigid box. Let’s discover what goes into the beautiful journey of manufacturing rigid box packaging.

  • Sizing: The paperboard first gets cut into an accurate size with the help of a die-cutting machine.
  • Folding: Once your box is cut out in the correct size, it gets folded to secure the shape of your box.`
  • Printing: The paperboard has a high thickness, which makes it hard to get printed with artwork and coating. This is why the artwork gets printed on paper stock and then glued to the box.
  • Wrapping: Wrap your printed paper tightly to your custom rigid box.

What is the Difference Between Folding Cartons, Corrugated Boxes, and Rigid Boxes?

If you are in the business of manufacturing packaging, you might be aware of these different terms: folding cartons, corrugated boxes, and rigid boxes. For now, let’s briefly consider each option and their differences so that we can cover all our bases.

For instance, rigid boxes feature strong construction and are more luxurious compared to other packaging solutions. Generally made of thick chipboard, they are solid packaging that won’t bend, as opposed to flexible packaging, which can be bent easily. 

Despite rigid boxes’ reputation as being the best in terms of presentation, high-end corrugated packaging and folding carton boxes are also popular alternatives due to their cost-effectiveness and versatility. Let’s look at how they differ:

Rigid BoxesCorrugated BoxesFolding Carton Boxes
Product SafetyYesWith the help of custom insertsWith the help of custom inserts
CostingVery HighDepends on Finishing & Printing OptionsDepends on Finishing & Printing Options
AppealHighDepends on Finishing & Printing OptionsDepends on Finishing & Printing Options

Are you looking to get your custom rigid boxes ready? Custom Box Makers is a renowned packaging manufacturer that offers custom solutions to all your packaging needs. Contact now to get your custom quote ready for free.

Frequently Asked Questions

What is the use of a rigid box?

The primary use of rigid boxes is to provide a memorable experience to consumers and ensure that the contents arrive in pristine condition. These boxes are designed to protect their contents during shipping.

Which products can be packed in these boxes?

Rigid boxes are used to pack luxury items such as jewelry, perfumes, valuable gift items, souvenirs, and more.

What are the most popular types of rigid boxes?

The most popular types of rigid boxes include magnetic closure rigid boxes, two-piece rigid boxes, and collapsible rigid boxes, among others.

Why are rigid boxes expensive?

Rigid boxes are generally more expensive than other types of boxes because they require hand labor to produce using thick chipboard material and paper stock. Additionally, shipping these boxes is costly due to their weight and the space they occupy.

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